RESTRICTED Reference No. F2.i Researc'- Conference, Canada - A---.7jst, 1932 A COM@AR:SON OF R&D ACTIVITIES OF BAT AND COMPETITORS IN T94Z TOBACCO INDUSTRY R.C. Hook and K.D. Kilburn INTRODUCT14 An accurate cortnar4 son of own and comoetitors' R&D can contribute to the planning a! effectIve technical innovation'.by prcmpting questions such as: (1) Should we be working in areas of technology where competitors =by_3:b_t=w_'1___._1 -2--nar-7 (2) Tn thcse areas where both we and competitors are ;ctive, havewe the appropriate balance of effort?o (3) :n those areas where we believe we alcne are activep or havs.&.4i9nificant lead; do we have the resources or the commi-brtment to explains the technology as hard, and as fast as possible?r Alternative'-.-, are -we reaLix-convinced that our assessment of the value of the war., correct? SOURCES OF information about the R&D activities of icamoetftors is necessarily i4vccmV1*". Secrecy increases as an idea appr--aches commnercial reality and even t-e total effort available is uncertain because the contracted- out component is -isually unknown. Some infornat-ort arises from the social nature'o! the R&D activLtyp, where people proL'q ;.dma@ and assess each other as part of the technical community of the free world. Scme Ercri the publication of research - -which is usually (but not al-ways) necessary for key -'rdividual groups to gain recognition '--y pe,?r grounr., and to gain access to the latest unpublished information in f3st-roving Technologies. The level and trend in the publication of patents -#is another quantifiable source. They are an- outward R&D effort of previous years and .particularly of de,.#e.'opmcnt effo.rtj which tends noz to be seen in technical publicaticr.s. Finally, date on R&D staf! memberv send their Specialities Opersor"Ll, contacts, and press reports-rrovide supporting evidence. OD 19$:F!- TH, :@ncd e--:,%n,r un.,uthcnsw knens, BATCo document for Province of British Columbia 19 April 1999 -2- PUBLICATICNS The scientific papers known to ZR&DC which were published between January 1981 and April 1982 fell into the following subject classes: I Company Subject BAT PM RJR Rothmans Lorillard JTS Flavours 1 4 1 4 Nicotine & Pharmacolocry 6 1 1 2 Chemistry Combustion 2 3 Analytical Chemistry 3 4 4 rnfocmation Technology 3 1 Tobacco Physics 1 2 Cigarette Design 1 2 Agronomy 3 Biotechnology I Total 12 24 7 1 4 26 .2 199: artlub Am-,3,, Tobacco C.@ LW. T!!i- rfti- me-: t!-. c.V-eci r4 It-v'wrv Ic- oingutherised persons. CZ; Z-1 BATCO document for Province of British Columbia 19 April 1999 3 PATE14TS GR&DC records of company totals for 1970-79 and trends in subject classes are as follvds: Company Subject BAT P4 RJR Rothmans JTS Flavours & Addit-'ves 12 19(+) 10(-) 2 44(+) Reconstituted Tc'--acco 9(-) 13 3 5 & Substitutes Monitor, Control, 14(+) 16(-) 1 11(-) 2 Analyse Tobacco Process-7iq 9 12(+) 6 9(+) 3 Tobacco Rxpansicn 15(+) 13(-) 2 Processes Filters 53(-) 20 3 5(-) Is Cigarette Wrappers/ 12(-) 22(+) 6 Ventilation Cigarette Making 20 7 9 12(-) 1 Packinc Materials Handling 6 6 5 10 2 Miscellaneous is 16 la 3 40(++) TOTAL 156(-) 146 74(-) 52(-) 114(+) increasing through the period ++ increasing rapid'-- decreasing 2@- C: A-tr:,:an T,!'.-ac:o Co. UJ This -num not copied tr %Kw's BATCo document for Province of British Columbia 19 April 1999 4 Diagram I shows that the relative position of BAT in respect of patents has declined since the early 1970s. it must be stressed that patents are only a partial indication - e.g. BAT took a deliberate decision not to patent many of its process improvements on filling power Improvement and on some sheet tobacco processes on the grounds that (a) the patents could not be policed, (b) the know-how built into product quality should be kept secret. RJR took the same decision on their sheet-making process. PEOPLE Informatiorr-avail'able"to GRGDC is regarded as highly suspect, especially in regard to comparisons of quality - L.e. Ph.D., B.Sc., technical assis- tant. There is some evidence that, in respect of the number of people employed in R&D, BAT's share of the total world effort has declined in recent years. An overall feeling is that the present order of relative strength of the ::-,ajcr companies is: Philip Morris BAT Reynolds JTS Rothmans PRELIKIWARY CONCLUSIONS OU COMPETITOR STATUS r,itting all available data into perspective, together with information from conferences, personal mee ngs, etc, the following is a brief assessment of each company's position in and attitude to technology: Philip Morris research is wide ranging and professionally competent. Many of its published papers have a "safety first" flavour and appear to be rather academic. The product develo;ment function is underpinned by an excellent chemistry department, both for synt'nesising flavour release agents and for instrument technologies to provide information to aid c-'garette design. Their patents on no-.cl cigarettes show an effort to spearhead product innovation. Production technology i3 adventurous, PM lbeing willing to use non-traditional technologies (e.g. DIET) before competitors. PL;A has excellent analytical, product development and engineering resour- ces. It adapts developed technology to its own purposes (e.g. computer control in factories and mat-trials handling) and buys in advanced compo- nents (e.g. Filtrona SCS filter) . It aims to use basic technologies very efficiently. There is little evidence of explorative R&D from the seventies, although the RJR !1avour wor -C and their expansion process of the sixties act the pace for the rest of the industry. RJR supports tvbacco research into varieties, Cultivation and postharvest treatments. X__ BATCo document for Province of British Columbia 19 April 1999 jTS (japan Totacco & Salt Monopoly) laboratories provide a conprehens;ve techni=al ser,.:.z-z for the tobacco business. Their publIcaticns, taken individually, are competent but not particularly exciting: the concentra- tion on the c@-e-_4stry of flavour (especially that derived from "__4os-..nthe- sis) and the experience of large scale call culture could lead to valuable cigarette ingredients modifying the taste and physiological effects of smoke. lnteracmion with Universities appears to be good and in science there may be a similar sub-contract situation to that developing in pro- cess eng.neerinq where individual small (7) companies specialise in compo- nents f-.r an cverall factory equipment plan. in product and in ;rocess machinery, JTS is in areas that could profoundly change the business. Roth=ans @&D is principally technical service, quality ass-ararce and cost-reduzing =recess innovation (notably in the primary man-.1-facturing departnent', - :t buys technology as hard-dare from machinery su=pliers and licences Processes (eq DIET). It has virtually ceased to publish, :-.ut Ls known to regar-4 itself as strong in smoking behaviour (mostly via cc.-Izract work). ASSESS.111ENT. OF BEAT IN RESPECT OF R&D R&D is principally directed at three broad classes- ofV @technoloqy:. RASE technology - vinere the'-technology--in question is available td most competing businesses, e.g. where the prime aim is the reduction of costs and of de=ands on resources. XEY'technolocrt - where specific- technologies underpin com--erciall, co, c mceti tivenesVp and where improvements -are 'sought in, e.g., product quaiities,' processes and materials. PAC:NG technology whi6h-lifini p'roviaa a future advantacep e - q. in testing new ideas, developing'new 'insights and transforming con-# straints into commercial success, In the context of BA-4 and the tobacco industry, the technolzgies given belcw have been classified according to the above three catecories and to the ;rincipall reason for R&D's involvement. BASE Tec_.-nolczies cigarette Des_@7-i Blends, optimise use of expensive materials; Puff number control: Transmission, ventilation, filtration of smoke; Smoke quality: organoleptic assessment, health related indices. Pack Des-,an Psychological impact; Flexibility for vending machine; Material savings. Tobacco :1rocessinc Determination and control of physical properties; Waste avoidance; Control of composition, additives; Microbiological cleanliness; Expansion processes. BATCo document for Province of British Columbia 19 April 1999 Product Manufacture Reliability engineering; Strategy 1; Measurement technologies Technologies bought-in from machinery suppliers. KEY Technologies Design of Products I. Understanding a-id using the processes that to minimise adverse lead to purchase decisions and attitudes by pressures (commercial Individuals (particularly consumers) and groups constraints, social groups in society. attitudes) (a) Extending techniques of psychological assessments of population samples; W Extending techniques for product evalua- tion. 2. Developing methods of designing, making and controlling products (a) Combustion and sidestream control; (b) Smoke control through flow and filtration control, and blend design; (c) Defining smoke qualities and measurement methods; W Broad control of smoke dosimetry and t1he behaviour of smoke in the tracheo-bron- chial tree; (a) Understanding the physiological, chemical and physical influences on percept'-on of flavour; (f) Cost and control through understanding the use of expanded tobacco, and physics of cigarette rod filling; (9) Process control. PACING Technologies Creating diversity in Novel smoking materials; products and in process Structured cigarettes (design and manufacture); Microbiological processes/additives; Control of structure, composition and behaviour of the particles in s,.wkei Use of nicotine and augmentations of its effect; hood control. Transform current Strategy II constraints o! Fast primary; cost and qu a 1 -4 ty Up-grade tobacco quality; (Microbiology) 0 19S2 Dmam Arimcut Tr+:ccu, C,, L:d Thi- must not BATCo document for Province of British Columbia 19 April 1999 7 As a point for d1scussion, it is proposed that there is a need for SAT to intensify Its efforts to convert selected PACIING technologies into KEY technologies - t@ereby taking SAT ahead of, or level with, our competitors. conversely, if in some KEY technologies we @udqe ourselves to he signifi- cantly behind our competitors, we might consider the alternative route of buying in know-how and concentrating our efforts on applying those technologies to practical advantage. Being realistic, the above is probably too much of a generalization and it might be better to consider each area of technology on its merits, questioning the assumptions as they apply to each case. Thus, we might cons'-der the following questions: (1) Is the list of technologies adequate and are the placings in BASE, KEY and PACING categories acceptable? (2) Is t-cre enough relevant inforzatJon available to classify BAT'S position, in each relative to competitors? (3) Can areas be identified in which: (a) We (BAT as a whole) are not i-urrently active but shculd be7 M We should relax or redirect our efforts? (c) We should intensify our efforts? (4) If the information on competitor activities is seriously in- adec-uatc, hcrd could it be improved before the next Conference? c:; !7' IOS2 Ftrai@h A@:--:--t Tah.%c:o Ca, Ltd. Thii Must not F-c- cor-cd tw 0own te anauthmicd vc-iwts 11Z Z@ C) BATCo document for Province of British Columbia 19 April 1999 8 RANK ORDER FOR NU?-'Z--RS OF PATL-44TS GRANTED TO SAT GROUP AMONG SE.7: MAJOR TOBACCO AN I ES 1 2 3 4 ORDER 7 1970 1972 19-0 197G 1978 1980 SEV-el: TOBACCO C--X.2A.4IES SAT PHILIP MORRIS R.J, Rr114OLDS ROTHMANS INTERNATIONAL JAPAN TOBACCO r SALT IMPERIAL GROUP SrITA 0: BATCo document for Province of British Columbia 19 April 1999