RESTRICTED MILLBANK PRODUCT DEVELOPMENT COMMITTEE DATE 12 dCT 1979 SEEN' 8) FILE JESTPjY 'i'ii: :.7E T-~ A- r- M-, Minutes of Meeting held on Monday, Ist October 1979 At G.R. & D.C. Southampton. Present: Messrs. P. Sheehy (chairman) R.J. Pritchard P.L. Short L.C.F. Blackman F. Haslam W.B. Fordyce (secretary) Part-time: M. Oldman Matters Arisina (a) Product Develovment Seminars ACTICN Dr,. Fordyce reported that the London Heathrow seminar for Marketing Managers and Directors from the European Companies had taken place as planned, while a further seminar for countries from the Asian sub-continent would take place in Sri Lanka in the week beginning 1st October. At the Chairman's suggestion, it was agreed that a one-day seminar for Directors would take place on some date to be agreed (around mid December), and that ibis should essentially be an up-dating exercise in the Product Development area. A programme will shortly be put forward to the Chairman for his consideration. F.H. (b) Proiect "LIEUTENANT" It was reported that agreement has now been reached between Marketing Department, the IBU's, Product Development and BWIT. Further monitoring will be on a six-montbly basis as previously suggested, and it is expected that costs should fall more or less equally between Louisville and Southampton, with further economies arising from the reduced test frequency. (c) One-Diece Pack Mr. Pritchard reported that the R. & D. blank C:) design is not in fact clear of the Molins Patent, C::1 but Molins have, however, agreed to drop their C) demand for Royalty payments. It is now intended, ~__i therefore, to use the B.A.T. blank design, whilst rQ paying L2000 per machine to Molins for the appropriate machinery modifications. BATCO document for Province of British Columbia 9 November 1999 ACTION The choice of a made by B.A.T. felt that both Islands may not terms. DELTA suitable market has still to be (U.K. & E.), since it is currently the Canary Islands and the Channel be sufficiently large in volume Dr. Oldman described the current state of development of the Delta Panel technique, whose use has so far been restricted to the assessment of low-tar cigar- ettes. Though not yet ready for "export" to Associated Companies throughout the Group, major Companies are aware of the progress to date, and it is anticipated that the technique should be ready for disclosure to Associated Companies by the end of the year. Other applications for the technique were suggested, including the examination of full- flavour Products, MOORGATE brands, and competitive products in both these categories. . Dr. Oldman went on to discuss other behavioural studies currently under way in Southampton, and these will be reported by G.R. & D.C. in due course. Further, it was agreed that M.P.D.C. should be updated on the progress of these studies at some appropriate time in the future. 2 PRODUCT DEVELOPMENT GROUP PROJECTS BROLAM-HEADT-A14P (Short and long-term testing in U.S.A. of BROLAM, with and without Duolite, versus MARLBORO. Project leader: . W.B. Fordyce) . Although the construction of MARLBORO in the States is not necessarily completely stable, our latest information suggests that it is sufficiently so for the proposed consumer- test to proceed early in 1980. The necessary tobaccos and filters for both pro- ducts have already been ordered by Southampton, and manufacture will take place before the end of the year. While two versions of BROLAM with respect- ively 10% and 20X ventilation have been designed, information from B. & W. suggests that MARLBORO has stabilised at 9/10% ventilation for the time being (although Philip Morris appear to be using a number of different forms of ventilation to achieve this end-result) . No problems are currentlv anticipated either in manufacture, masking, or consumer testing, but contact will be maintained with R. & D. Louisville over the next three months. TIMER-VIRTUE (Short and long-term testing of TIMER V. MERIT in the U.S. Project leader: %W-B. Fordyce) . Consumer testing of TIMER versus MERIT will begin on 4 th October, 1979, and it is anticipated that it will take 5-6 weeks. Analysis of the data should, therefore, be available in early December. P.L.S. L.C.F.B. W.B.F. C:) C=) BATCo document for Province of British Columbia 9 November 1999 ACTION INK JET PRINTING (Masking of cigarettes. Project leader: D. Conway). Cambridge Consultants Limited have now proposed further development of this technique, capable of over-printing cigarettes at a speed of 100 per minute. While it isrecognised that Marketing are not yet too favourably disposed 'towards the form of over-printing achieved hitherto, it was agreed that establishing a practicable operating speed should bav-e priority over improvements in the colourants available. VIGOR (Virginia cigarette to meet target GORI ratings. Project leader: M.B.P. Sheridan).. Five products have been designed and compared together with UK SILK CUT KS, using the Delta Panel technique. One product (M140) was found to be reasonably acceptable, 'while a second of U.S. character (M80) was also felt to be a possible candidate for further development. It was notic6d that M140 sprayed with pure ethanol-found higher acceptability in the panel assessment. Further flavour research is in progress to improve the acceptability of these samples. GUARANTEE '(Cigarettes designed not to exceed a stated delivery and to make smoker compensation impossible. Project leader: -D.E. Creighton). Considerable discussion took place on whether the "guarantee" should correspond to smoking-machine figures obtained under prevailing smoking protocols. it was expected that such a development would pose considerable technical difficulties, and it'was agreed that stage 1 of the development should be the design of cigarette's of low to middle delivery which would negate all attempts by the smoker to achieve any form of compensation. Tentative designs have already been suggested within the P.D.G., but'tbere is no significant progress to report at this stage. GEMINT (5 mg products of 10 mg character. Project leader: A.G. Stephenson). - Experimental flue-cured cigarettes have been manufacutred and sumbitted for analysis. HAUNI- type pe'rforations will be applied on selected variants. In addition, a programme for the expansion of various blend components has been initiated, with the dual objectives of increasing burn-rate and lowering densities, in order to achieve bigber taste per puff. PROJECT BATON (100% R.T.S. cigarettes with 1-2% mg tar delivery. Project leader: G.O. Brooks). 01% CN BATCo document for Province of British Columbia 9 November 1999 ACTION Six different materials have now been manufac- tured into 100% R.T.S. cigarettes and are currently under-going analysis. The cigarettes have been smoked subjectively by' the P.D.G., and on present indications the products made from P.J.S. (Normal Stem) ex B. & W., have been found much the most acceptable. Further-developments await the outcome of delivery measurements. In the mean time, the ac,ceptability of the more promising samples will be explored using Delta against such low delivery products as CARLTON (U.S.) and MEDALLION (Canada). SAMPLP MANUFACTURE (Project leader:- P. Kangis) . Replies to the original P.D.G. enquiry have now been received from the following companies: Wills (Australia) B.A.T. Benelux (Belgium) Suomen Tupakka (Finland) B.A.T. Cigaretten-Fabriken (Germany) M.T.C. (Malaysia) B.A.T. (Suisse) (Switzerland) B.A.T. (U.K. & E.) (U.K.) Brown & Williamson (U.S.K.) Considerable diversity in practice was found to exist amongst all companies replying, and P.D.G. were asked to ensure that Group guidelines would be available by January Ist, 1980. WADER (Measurement of nitric oxide and hydrogen cyanide deliveries of significant brands world- wide. Project leader: D.E. Conway). This.project is now effectively terminated, and attention -will now turn within G.R. * & D.C. to the leaf precursors of the compounds in question, together with research work on possible methods of control. Information obtained in the course of the project will be circulated to appropriate companies within the group. BROADBAR (Re-examination of MOORGATE brands since acquisition. Project leader: G.R. & D.C.) . Work is now underway in Southampton on this exam- ination, paying particular attention to changes which have taken place in R.T.S. and in filter specifications. The importance of maintaining the original character of the brands in question was emphasised, and the Product Development Advisors were asked to keep in close touch with progress in G.R.'& D.C. At the same time, Dr. Haslam was asked to prepare a memo for Mr. Sheehy by 5th October, covering all matters in which B.W.I.T. and Central Product Development have a mutual interest. F.H. P.K. L.C.F.B. C=) C=) C=) CZD F-H BATCo document for Province of British Columbia 9 November 1999 ' ACTION 4 LASER PERFORATED CIGARETTES (Project leader: A.G. Stepbenson). Sample cigarettes perforated by the HAUNI system have been compared with cigarettes ventilated to the same degree using the Hauni Needle device. All perforations were positioned 13 mm from the mouth end, and while the expected delivery reductions were obtained by both ventilation systems, no particular differences were noted in the levels of the various smoke constituents determined. Similarly, subjective assessments by the G.R. & D.C. smoke panel (not Delta) showed slight but probably not significant differences in*impact or irritation. No adverse comments were made on the taste of the cigarettes. A further supply of SEFK 555 cigarettes, perforated to the same level by both HAUNI systems, are being examined for puff-by-puff delivery characteristics. BRAND X/Y .(Low delivery cigarette, Latin America. Project leader: Dr. Haslam). Work is proceeding according to plan, and the second series of samples is currently being manufactured. TOTA-1 PRODUCT DESIGN (Project leader: Dr. Haslam). As agreed at the last meeting of M.P.D.C., the further dissemination of this technique is now in.. the hands of the Product Development Group - (possibly through the medium of Product Knowledge Seminars), and of individual'Territorial Teams. Itwill, therefore, cease to feature on the M.P.D.C. agenda. MORGAN PACK (Focke and Pfhul, one piece pack under examination'by Packaging Group. Project leader: Dr. Haslam). Although*the pack was well received in consumer tests in Switzerland, it was agreed that the price (54p per mille) was much too high to merit further consideration. The Marketing Committee will be advised of this conclusion. F.H. INTERNATIONAL BRAND DrT.IVERIPS Mr. Short reported that target deliveries have now been agreed in collaboration with U.K. & E., with firm figures planned up to 1991. In addition, tent- ative programmes for further reductions have been agreed to cover the years up to 1984/5. CD PHYSICAL MEASUREMENTS AND CONSUMER COMPLAINTS C:) The 'note previously circulated by Dr. Fordyce was discussed, and the P.D.G. in collaboration with Production and Marketing will now ensure that 00 BATCo document for Province of British Columbia 9 November 1999 ACTION appropriate steps are taken throughout the group to ensure that all companies conform to the highest standards of physical Quality Control. F.H. In particular, the Chairman asked that Associated Companies be reminded of the importance of main- taining strict surveillance over the coal retention of all group brands. P.D.G. 5 OIL-WATER PARTITION Dr. Blackman reported that R. & D. ar*e_ continuing to look for more economic approaches to this technique, with a view to giving it more wide- spread application around the group. 'It is now established as an R. & D. project, and will not concern M.P.D.C. unless special circumstances require that it*be brought back to the agenda. L.C.F.B. 6 DIAMMONIUM PHOSPHATR G.R. & D.C. have added both DAP and urea to the sheet and casing components of the TIMER blend. Its effect on other products such as GEMINI will be studied in due course. L.C.F.B. P.D.G. will maintain contact with R. & D. work, and consideration will be given to how best to test the effects of DAP on consumer preference (following initial work using.the most appro- priate panel assessment) . A plan covering the proposed programme will be circulated either with these minutes or shortly after their distri- bution. W.B.F. 7 NITROSAMINES Two aspects of this group of compounds are currently under consideration in Southampton. (a) Nitrosamines ex tobacco versus those from other sources Work is in progress using the Borgwaldt device whicb-employs radio-active nitrogen. No results are available at the moment. (b) Cultural Practice and tobacco treatment Leaf from Venezuela and Maryland may'be particularly likely to show C:) high hitrosamine'leve-ls in the smoke, probably because of the high nitrate level of these two crops. It is, F1*J tberefor'e, possible that changes in 01% cultural practice, most particularly \0 BATCo document for Province of British Columbia 9 November 1999 . ACTIO!, in the types of nitrogen fertilisers used, could beneficially affect nitros- amine levels. This is under study in Leaf Department. 8 9 Little evidence is available so far on the ranking of commercial brands for tobacco-specific nitrosa- mines, but a comparison with competition brands in Switzerland tends to indicate that B.A.T. brands may not compare favourably with those'of Philip Morris. Further, measurements of ambient nitrosa- mine levels (analytically very different) tend to suggest that cigarette smoke may be as significant a source as those deriving from other sources such as cooking of some meats. Other avenues under consideration in the Leaf Steering Committee include variety selection and curing practice. It is also possible that all aspects of processing from R.D.P. through to the end of the primary processing stage could affect .final levels found in smoke. For the moment, the elimination or reduction of nitrate levels in legf, either by stem-leaching or micro-biological degra- dation appear to be the most promising directions to pursue. At Mr. Sheehy's request, work in any promising avenue should proceed with all speed, with a 50% reduction in smoke nitrosamine levels as a fir*st target. R. & D./MARKETING INTERFACE It is anticipated that a closer working relation- ship between R.'& D. and Marketing will'begin to show considerable benefits, notably in the areas of smoking behaviour, and of the quality of infor- mation supplied to Marketing Advisors. COMPENSATION G.R. & D.C. have two studies in progress. The first concerns differences between the behaviour of middle- and low-tar habitual smokers, wbilst the second is basically an examination amongst small groups of potential switcbers. Evidence to date suggests that such smokers may well compensate by as 'much as 40% of their accustomed delivery. However,- it was noted that the "nicotine hypothesis" is being challenged in some quarters, although no other valid theory has yet been suggested. At Dr. Blackman's suggestion it was agreed that Dr. Thornton should make a presentation to the Committee at its' next meeting. . R.J.P. L.C.F.B. CD C:) CD L.C.F-'-m BATCo document for Province of British Columbia 9 November 1999 ACTION 10 11 12 13 WBF/SM COCOA SUBSTITUTES Dr. Haslam reported that LORRILARD and AMERICAN BRANDS do not now appear"to be using cocoa, although they might well be using some form of cocoa.substi- tute, and be reminded the meeting-tbat there is still no U.K. clearance for the addition of cocoa to cigarettes. It was agreed that a B.A.T. brand enjoying significant sales, and using cocoa in the casing, should be used as a test vehicle for the examination of whatever cocoa substitutes are available to us at present. The P.D.G. will also establish B. & W.'s latest thinking in this area. BURLEY HEAT TREATMENT Dr. Blackman outlined R. & D.Is approach to a study of the important parameters in this stage of processing. The urgency of the matter was emphasised and G.R. & D.C. will make a report to M.P.D.C. in six months' time. EXPANDED TOBACCOS Tobaccos from Viceroy Rich Lights and B. & H. are in *the process of being expanded by both Gi3 ' and. the DIET process, and the outcome will be reported in due course. The construction of the DIET plant in the South- ampton compound is proceeding satisfactorily and is expected to be completed by January 1980. The anticipated cost is E1.2 million, and a re- evaluation of those countries where the process can be profitably installed is in progress. At present, it appears that the installation of DIET in Malaysia, Germany, Singapore, Denmark, Canada and the U.K. may be viable, and it appears that ten plants in total may be required. G.R. & D.C. Production Services are pursuing a value engineering approach to tbe*current plant design and are currently in contact with B.O.C. and D.C.L. The topic will remain on the'Committee's agenda for-the time being but with emphasis on the Product Development trends foreseen by G.R."& D.C. and P.D.G. DATE OF NEXT MEETING Thursday, 6th December at 10.00 am at G.R. & D.C., Southampton. P.D.G. L.C.F.B R.J.P. L.C.F.B F.H. C:) C=> NJ BATCo document for Province of British Columbia 9 November 1999 DISTRIBUTION P. Sheehy, Esq. C.H. Stewart Lockhart, Esq. E.A.A. Bruell, Esq. I.B.D. Bluett, Esq. D.S. Dunbar, Esq. B.P. Garraway, Esq. N.W . Goddard, Esq. M.W. Marjoram, Esq. R.J. Pritchard, Esq. P.L. Wright, Esq. ' R.A. Crichton, Esq. R.F. Gilderdale, Esq. M.R. Noakes, Esq. T.J. Tice, Esq. H.G. Verkerk, Esq. P.J.N. Roberts, Esq. P.L. Short, Esq. Dr. F. Haslam Dr. W.B. Fordyce Dr. L.C.F. Blackman/ R.D. Lowe, Esq. D.E. Conway, Esq. C.B. Dodwell, Esq. P. Kangis, Esq_ G.O. Brooks, Esq. Mr. C.1. McCarty Mr. L.E. Ricard Dr. H, Stutzer Mr. H. Widdup Mr. X.M. Sumner CD N.) BATCo document for Province of British Columbia 9 November 1999